DJ-Q1010A Electrolytic Ozone Generator

I. Equipment Parameters and Model

The emergence of third-generation ozone technology—the PEM electrolysis ozone generation technology—has greatly expanded the application fields of ozone. By overcoming the various drawbacks of traditional high-voltage corona discharge methods, this technology represents today’s most advanced global method for producing health-friendly ozone. It generates no secondary pollution, emits no electrostatic radiation, and produces minimal noise. Moreover, the core electrode of its central generator is non-consumable, resulting in low operating costs. The ozone concentration produced by this technology is more than six times higher than that produced by conventional high-voltage corona discharge methods. In particular, the ozone generated contains neither nitrogen oxides nor volatile organic pollutants—as identified by national environmental monitoring agencies—making it a truly environmentally friendly, low-carbon, and energy-efficient product. Consequently, its application scope is even broader, and it epitomizes the inevitable trend in the development of ozone generation technologies.

II. Low-pressure Electrolytic Ozone Generator

The low-pressure electrolysis ozone generator is a medium-to-small-sized device. Although its output is relatively modest, the ozone concentration it produces is exceptionally high. Ozone concentration is typically expressed in volume percentage—a unit widely accepted internationally. For corona discharge ozone generators using air as the source, the ozone concentration ranges from 1% to 3%; for those using oxygen as the source, the concentration ranges from 2% to 6%. In contrast, low-pressure electrolysis ozone generators can achieve concentrations of 18% to 20%. Domestically, concentrations are commonly reported in units such as mg/L or mg/m³. Specifically, for corona discharge ozone generators using air as the source, the ozone concentration typically falls within the range of 10–40 mg/L; for those using oxygen as the source, the concentration ranges from 20 to 80 mg/L; and for electrolysis ozone generators using pure water as the source, the concentration can reach 250–280 mg/L. Low-pressure electrolysis ozone generators consume little energy, are safe and reliable, and offer stable performance. Importantly, the ozone they produce does not contain nitrogen oxides or volatile organic compounds—substances identified by national environmental monitoring agencies as pollutants. As a result, these generators have gained widespread popularity among both domestic and international customers.

The main advantages of the new low-pressure electrolytic ozone generator are: it produces ozone with high purity and high concentration (18-20% by weight at low pressure, and 1-3% by weight at high pressure); the ozone produced contains no nitrogen oxides (especially no carcinogenic substances such as nitric oxide or nitrogen dioxide); it does not generate electromagnetic interference; it has low overall operating costs and excellent safety performance; its operation is unaffected by environmental conditions (including ambient humidity up to 90% and ambient temperature); and it can operate continuously for extended periods.

The new low-pressure electrolytic ozone application in water treatment has the following more prominent features: 1. Since ozone is extracted from pure water, the ozone produced contains no impurities such as nitrogen oxides (especially no carcinogenic substances like nitrogen dioxide), does not generate nitrites, and thus does not affect water quality. 2. It boasts a humidity resistance of up to 90%. The modular electrolysis principle is not easily affected by moisture and will not experience dielectric breakdown. 3. The electrodes operate at a low voltage of 3–5V, consume minimal power, can run continuously, offer excellent safety performance, and have an exceptionally long service life. 4. The ozone concentration produced is high (18–20% for low-pressure ozone, 1–3% for high-pressure ozone). For the same amount of ozone introduced into the water, this method can achieve a significantly higher ozone concentration in the water. 5. Overall operating costs are low; for the same water flow rate and achieving the same ozone concentration, the cost is less than half that of high-pressure equipment.

III. Selection of Ozone Generators

Currently, most ozone generators in China employ a high-frequency, high-voltage corona discharge method that uses air as the feedstock to produce ozone. A serious issue arising from this type of ozone generator is the excessive production of nitrogen oxides. Since air contains more than 78% nitrogen, when exposed to a high-voltage discharge environment, nitrogen molecules dissociate into atoms, which then preferentially combine with oxygen to form highly toxic nitrogen oxides—NOx. Among the NOx produced by high-voltage corona-discharge air-source ozone generators, nitrogen dioxide (NO₂) is the predominant component. Specifically: 1. NO₂ is poorly soluble in water and readily penetrates the lower respiratory tract, reaching deep into the lungs. Once it reaches the alveoli, NO₂ slowly dissolves in body fluids, forming nitrous acid, nitric acid, and their respective salts. These compounds, in the form of nitrite and nitrate ions, enter the bloodstream via the lungs and are distributed throughout the body, causing damage to organs such as the kidneys, liver, and heart. Moreover, NO₂ itself exerts a strong irritant and corrosive effect on lung tissue, leading to pulmonary edema. 2. Impairment of immune function: Long-term exposure to NO₂ not only reduces the phagocytic capacity of alveolar macrophages but also inhibits the formation of antibodies in the serum, thereby compromising the body’s immune defenses. 3. Carcinogenic effects: Animal experiments have demonstrated that NO₂ possesses both promoting and carcinogenic properties. Additionally, the ozone generator market in China today is flooded with a wide variety of products, many of which are of inconsistent quality. Many people mistakenly believe that as long as ozone is produced, everything is fine, overlooking the fact that nitrogen oxides—a silent killer with enormous health risks—are being generated at the same time. Particularly with low-priced ozone generators, due to their simple configurations and inferior materials, these devices tend to produce significantly higher levels of nitrogen oxides (NOx) alongside ozone. Therefore, choosing a high-quality ozone generator is extremely important.

Meanwhile, in water treatment, nitrogen oxides dissolve in water to form nitrites when ozone is used for water purification or during routine maintenance of plumbing systems. The most important mineral form of nitrogen is nitrate. This leads to excessive levels of nitrites, which can further interact with contaminants in plumbing pipes or with hormones and antibiotics present in the pipes, generating additional harmful substances in the process. Such interactions are detrimental to the purification and disinfection processes within the water circulation system.

IV. Advantages of Low-Pressure Electrolytic Ozone Generation

Performance and Features of Low-Pressure Electrolysis

1. The resulting ozone concentration, by weight, is several times higher than that produced by the high-voltage corona method (reaching up to 20%).

2. The ozone gas produced contains no nitrogen oxides and no carcinogenic substances.

3. It employs the low-voltage electrolysis principle (3–5V), eliminating any risk of electrical hazards. It does not generate electromagnetic waves or noise and will not interfere with other precision instruments when used in conjunction with them.

4. The ozone generator uses pure water as its gas source and does not require an oxygen source or any additional auxiliary equipment beyond the high-pressure ozone generator itself during operation, making it easy to operate and safe and reliable.

5. Low electrode wear, continuous operation capability, and ultra-long service life.

6. It is unaffected by the working environment and temperature, with a humidity resistance of up to 85%.

7. The pure water self-circulation cooling system eliminates the risk of overheating caused by continuous operation of the equipment.

8. Due to the high ozone concentration generated, using this method with the same amount of ozone introduced into water can achieve a higher ozone concentration in the water.

Performance Indicators and Comparison of DJ-Q Type Electrolytic Ozone Generators vs. Air (Oxygen)-Discharge Ozone Generators